With the increasing demand for beer in the market, many breweries are looking for ways to produce high-quality products efficiently. One of the most efficient and popular methods of beer pasteurization is the tunnel pasteurizer, which is widely used today.
Tunnel pasteurizers are designed to heat up bottled or canned beer to kill off any unwanted bacteria and yeast. The tunnel pasteurization process involves passing bottles or cans through a heated tunnel that circulates hot water or steam around the products. The heat from the tunnel pasteurizer kills off any harmful organisms, ensuring the beer is safe to drink and has a longer shelf life.
The use of tunnel pasteurizers in breweries has several advantages. Firstly, the pasteurization process ensures that the beer is free from bacteria and other microorganisms, making it safe for consumption. This is especially important because beer is a perishable product that can go bad quickly without proper preservation techniques. Secondly, the tunnel pasteurization process ensures that the taste, aroma, and color of the beer are not compromised, making the beer taste better and more appealing to customers. Thirdly, tunnel pasteurizers are easy to operate and maintain, making it a cost-effective method for breweries to produce high-quality beer.
In conclusion, the use of tunnel pasteurizers in breweries is an excellent way to ensure the production of high-quality beer. It not only ensures the safety of the product but also enhances its taste and shelf-life. With the increasing demand for beer in the market, breweries that are yet to adopt this technology should consider investing in it to remain competitive in today's beer market.
Products Description
Conveying Chain
It is used to send beer bottles or cans continuously and smoothly into the sterilization tunnel. This system usually includes conveyor belts, conveyor chains, or mesh belts, and can be customized to the size, shape, and weight of the beer bottle or can
Spraying System
It uses circulating hot water to spray and sterilize beer bottles or cans. The spray system is usually composed of multiple nozzles, which can cover the surface of the beer bottle or can in all directions, ensuring bactericidal effect. In addition, the spray system also has a temperature control function, which can adjust the sterilization temperature according to the need.
Pre-cooling and cooling systems
After sterilization, the beer bottle or can needs to be pre-cooled and cooled to ensure that its temperature drops to a suitable range. Pre-cooling and cooling systems usually use circulating warm water for pre-cooling, and then spray cooling with cooling water to ensure the quality and taste of the beer.
Control system
The tunnel spray sterilization machine is equipped with advanced control system, which can realize automatic control of sterilization temperature, time and other parameters. The control system can also monitor the operating status of the equipment, discover and deal with abnormal situations in time, and ensure the stable operation of the equipment.
Brewery tunnel spray sterilizers usually have eight temperature zones. The eight temperature zones are set to 37 ° C, 48 ° C, 61 ° C, 72 ° C, 66 ° C, 48 ° C and 37 ° C respectively. These temperature Settings are designed to effectively sterilize the beer by gradually increasing and decreasing the temperature, while ensuring the quality and taste of the beer.
Please note that different models of tunnel spray sterilizers and different beer production processes may vary in the number of warm zones and temperature Settings. Therefore, in practical applications, it should be adjusted and optimized according to the specific situation.
Brewery tunnel spray sterilizers usually obtain hot water in the following ways:
1. Heating system: The sterilization machine is equipped with a special heating system, which can generate the required hot water through electric heating, steam heating or hot oil heating. The heating system can automatically adjust the heating power and temperature according to the working requirements of the sterilizer and the set temperature parameters, to ensure the supply of hot water is stable and the temperature is appropriate.
2. Circulation system: The sterilizer is usually equipped with a hot water circulation system, which circulates hot water inside the sterilizer through circulating pumps and other equipment. This can ensure that hot water can be evenly and quickly distributed to the various nozzles of the spray system, so as to achieve a comprehensive and effective spray sterilization of beer bottles or cans.
3. Temperature control: In order to accurately control the temperature of hot water, the sterilizer is usually equipped with a temperature sensor and temperature control system. These devices can monitor the temperature of hot water in real time and automatically adjust according to the set temperature parameters to ensure that the temperature of hot water is always maintained within the appropriate range.
why choose BG machinery
As a source manufacturer, our company specializes in the production of brewery equipment and provide one-stop solutions, choosing us has the following advantages:
Source production, quality assurance: As the source manufacturer, your company strictly controls every link from raw material procurement to equipment production to ensure the best quality and performance of equipment. Production at source also means shorter supply chains and more efficient production processes, thus ensuring product stability and reliability.
One-stop solution, save worry and effort: Your company provides a one-stop solution from equipment design, production, installation to commissioning, customers do not need to find and coordinate multiple suppliers, which greatly saves time and energy. The one-stop service also ensures compatibility and coordination between individual devices, improving overall operational efficiency.
Professional technical support, full service: Your company has a professional technical team, can provide comprehensive technical support and after-sales service. Whether it is equipment selection, installation and commissioning or daily maintenance, we can get professional guidance and help. This full service can ensure the stable operation and long-term use of the equipment.
Personalized customization to meet diverse needs: As a professional manufacturer, your company can provide personalized customized services according to the specific needs of customers and site conditions. Whether it is the size of the equipment, production capacity or process flow, it can be adjusted and optimized according to the actual situation of customers to meet the diversified needs of customers.
Cost optimization and high cost performance: Source production means that the cost is more controllable, and your company can provide customers with more competitive prices. At the same time, due to the guarantee of equipment quality and performance, customers can also obtain higher cost performance and longer service life during use.
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