Automatic Beer Filling Line
Your Trusted Automatic Beer Filling Line Supplier for Brewery Solutions
The Automatic Beer Filling Line is a fully integrated, high-efficiency solution designed for modern breweries, beverage production plants, and contract packaging facilities. Engineered specifically for counter-pressure (isobaric) filling of carbonated beverages, this system ensures stable, hygienic, and precise packaging into glass bottles, aluminum cans, or kegs.
By utilizing advanced technologies to achieve minimal oxygen pickup and accurate fill levels, the system effectively preserves the fresh taste, aroma, and shelf life of the beer. From individual equipment units to complete turnkey setups, each production line can be tailored to meet specific capacity requirements, facility footprints, and levels of automation.
Technical Parameters
|
Parameter |
Small-Scale Configuration |
Medium-Scale Configuration |
Large Industrial Configuration |
|
Production Capacity |
1,000 – 3,000 bottles or cans / hour |
3,000 – 10,000 bottles or cans / hour |
10,000 – 30,000+ bottles or cans / hour |
|
Applicable Containers |
Glass bottles, PET bottles, Aluminum cans |
Glass bottles, PET bottles, Aluminum cans |
Glass bottles, PET bottles, Aluminum cans |
|
Container Volumes |
250ml, 330ml, 500ml, 750ml, etc. |
250ml, 330ml, 500ml, 750ml, etc. |
250ml, 330ml, 500ml, etc. |
|
Filling Technology |
Isobaric (Counter-Pressure) Filling |
Isobaric (Counter-Pressure) Filling |
Isobaric / Electronic Flow Meter |
|
Dissolved Oxygen (DO) |
Lower than 30 ppb |
Lower than 20 ppb |
Lower than 15 ppb |
|
Filling Accuracy |
Fill level deviation within 2mm |
Fill level deviation within 1.5mm |
Fill level deviation within 1mm |
|
Main Material |
Food-grade SUS304 Stainless Steel |
Food-grade SUS304 / SUS316 |
Food-grade SUS304 / SUS316 |
|
Control System |
PLC with Touchscreen HMI |
Siemens / Schneider PLC with HMI |
Siemens / Allen-Bradley Smart System |
|
Air Supply Pressure |
0.6 – 0.8 MPa |
0.6 – 0.8 MPa |
0.6 – 0.8 MPa |
|
CO2 Supply Pressure |
0.2 – 0.3 MPa |
0.2 – 0.3 MPa |
0.2 – 0.3 MPa |
|
Power Supply Options |
220V / 380V / 415V / 480V (50/60Hz) |
220V / 380V / 415V / 480V (50/60Hz) |
380V / 415V / 480V (50/60Hz) |
Why Choose Us
Decades of Manufacturing Expertise
Over 15 years of dedicated experience in engineering premium beverage packaging machinery.
01
Global Footprint
Reliable systems successfully deployed and operating in over 100 countries and regions worldwide.
02
Turnkey Engineering
Full project capability spanning initial layout design, manufacturing, logistics, and final onsite deployment.
03
Dedicated Technical Support
Experienced engineers available for installation guidance, staff training, and long-term technical support.
04
Factory-Direct Value
High-grade components combined with optimized manufacturing to deliver highly competitive industrial pricing.
05
Complete Line Components
A fully automated beer production line integrates multiple specialized modules to ensure a seamless, continuous workflow:
De-palletizing System
Automatically feeds empty bottles or cans into the production line.
Bottle/Can Rinser
Uses sterile water or air to thoroughly clean containers before filling.
Isobaric Beer Filling & Capping/Seaming Monoblock
The core system that purges oxygen, counter-pressurizes the container, fills the beer, and immediately seals it with crown caps, screw caps, or can lids.
Online Inspection System
Detects and rejects under-filled containers or improperly sealed closures.
Tunnel Pasteurizer / Bottle Warmer
Stabilizes the product for longer shelf life and eliminates external condensation prior to packaging.
Labeling Machine
Applies self-adhesive, hot-melt OPP, or shrink sleeve labels with high precision.
Date Coding System
Prints batch numbers, production dates, and expiry details using high-speed inkjet or laser technology.
Secondary Packaging Machine
Packs finished products into wrap-around cartons, trays, or shrink-wrapped bundles.
Palletizing System
Automatically stacks finished cases or trays onto pallets for warehousing and shipping.
Working Process
The continuous operation follows a strictly controlled sequence to maintain hygiene and efficiency:
Empty Container Infeed → Rinsing & Cleaning → CO2 Purging & Counter-Pressure Filling → Immediate Sealing/Capping → Fill Level & Cap Inspection → Pasteurization/Warming → Precision Labeling → Date Coding & Marking → Case Packing / Shrink Wrapping → Automatic Palletizing
The entire sequence is fully automated and governed by a centralized PLC system with synchronized conveyor speeds to eliminate bottlenecks.
Advanced Isobaric Technology: High-precision mechanical or electronic filling valves ensure exact volume control and prevent foaming.
Ultra-Low Oxygen Pickup: Double pre-evacuation and continuous CO2 flushing minimize dissolved oxygen (DO) levels, maximizing product shelf life.
Sanitary Engineering: Constructed entirely from food-grade SUS304 or SUS316 stainless steel with an open, easy-to-clean design that supports complete CIP (Clean-in-Place) cycles.
Robust Control System: Equipped with premium PLC systems and intuitive touchscreen human-machine interfaces (HMI) for real-time monitoring.
Flexible Operational Changes: Quick-change parts allow fast changeovers between different container sizes and formats, minimizing downtime.
Reliable Industrial Output: Heavy-duty components and optimized mechanical structures support continuous, 24-hour industrial production.
Our systems are highly adaptable and can be configured for various packaging substrates:
Glass Bottle Lines: For traditional crown caps, swing tops, or aluminum screw caps.
Aluminum Can Lines: Optimized for standard, sleek, or slim cans with high-speed seaming.
PET Bottle Lines: Specifically designed to handle lightweight plastic carbonated beverage bottles.
Keg & Barrel Systems: Heavy-duty cleaning and filling systems for commercial stainless steel or one-way plastic kegs.
Production Capacity Range
We offer scalable configurations to align with different business scales:
Craft & Micro-Breweries
1,000 to 3,000 bottles or cans per hour.
Medium-Scale Beverage Plants
3,000 to 10,000 bottles or cans per hour.
Large Industrial Breweries
10,000 to more than 30,000 bottles or cans per hour.
Automation Level
Select the ideal operational model based on your labor requirements and investment goals:
Semi-Automatic Systems
Cost-effective solutions featuring manual container feeding with automated filling, sealing, and conveying.
Fully Automatic Production Lines
Complete hands-free operation from raw container infeed to final palletized goods.
Smart Integrated Systems
Advanced configurations equipped with remote diagnostics, data logging, and centralized factory management integration. quidem inventore ex. Sunt nam mollitia,accusantium voluptates
Applications
This equipment serves a wide range of industry sectors:
Commercial breweries and craft beer labels.
Carbonated beverage and hard seltzer production facilities.
Contract packaging and co-packing companies.
Regional beverage plants expanding into automated export distribution.
Quality Control & Standards
Quality and safety are embedded into every stage of our manufacturing process:
Equipment is built strictly in accordance with international safety and machinery standards, including CE and ISO certifications.
All materials contacting the beverage are strictly certified food-grade stainless steel and sanitary polymers.
Comprehensive factory acceptance testing (FAT) is executed with actual containers and product simulations prior to dispatch.
Rigorous pressure, sealing, and electrical safety tests are performed to guarantee trouble-free startup.
Customization Services
We provide comprehensive engineering services tailored to your exact operational requirements:
Factory Layout Design: Tailored equipment footprints optimized for your specific floor space and workflow.
Multi-Format Integration: Custom combinations that allow lines to run multiple bottle or can profiles on a shared filling platform.
Global Electrical Compatibility: Configurations adapted to match local voltage and frequency requirements (e.g., 380V, 220V, 480V, 50Hz, or 60Hz).
Localized Interfaces: Control systems programmed with multi-language touchscreens for intuitive local operation.
We're professional automatic beer filling line manufacturers and suppliers in China, specialized in providing high quality products and service. We warmly welcome you to buy high-grade automatic beer filling line for sale here from our factory. Contact us for more details.