Trub Separation Recovery Tank

Trub Separation Recovery Tank

The Trub Separation Recovery Tank is an engineered sanitary stainless steel vessel developed specifically to capture, settle, and recover finished beer typically trapped in fermentation trub, yeast slurries, and whirlpool conditioning sediments.

Product Overview

 

The Trub Separation Recovery Tank is an engineered sanitary stainless steel vessel developed specifically to capture, settle, and recover finished beer typically trapped in fermentation trub, yeast slurries, and whirlpool conditioning sediments.

 

Rather than washing valuable volume down the drain during cellaring or tank blow-outs, this recovery system utilizes natural gravity sedimentation and specialized flow control to cleanly separate high-quality clarified beer from dense solids. Integrating this vessel allows modern cellars to achieve higher extraction rates, minimize effluent treatment fees, and implement a sustainable, high-yield production workflow.

 

Technical Specifications

 

Parameter

Industrial Standard Specifications

Available Capacities

100L to 10,000L+ (Engineered to order)

Material Construction

Premium SUS304 / SUS316L Stainless Steel

Interior Surface Roughness

Ra ≤ 0.4 μm(Sanitary Mirror Polish, Pickled & Passivated)

Exterior Surface Finish

Brushed Satin or Mirror Polish

Design Working Pressure

0.2 MPa to 0.3 MPa (Customizable high-pressure models available)

Hydrostatic Test Pressure

0.4 MPa

Thermal Insulation

Polyurethane foam (Optional for temperature-controlled cellars)

Cooling Method

Dimple cooling jacket (Optional)

Cone Bottom Geometry

60° (Custom angles available upon request)

Manway Access

Shadowless top or side-mounted oval manway

Cleaning System

360° Rotary CIP spray ball with standard 1.5-inch connection

Standard Fittings

DIN/Tri-Clamp ports, pressure gauge, relief valve, sample valve, lifting lugs

 

Technical Advantages & Key Features

 

High-Yield Liquid Extraction
Engineered to isolate and reclaim high-quality beer trapped within tank bottoms, boosting total production output per brew cycle.

Sanitary Stainless Steel Standards
Constructed exclusively from certified SUS304 or SUS316L stainless steel, featuring smooth interior finishes and full penetration welds.

Engineered Conical Bottom
Optimized cone geometries promote natural compact settling of heavy solids, allowing sharp separation and effortless waste discharging.

CIP Cross-Compatibility
Fully compatible with automated Clean-In-Place processes, featuring standard rotary spray balls for 100% sanitization coverage.

Pressure-Rated Operational Safety
Built to handle counter-pressure requirements, preventing oxidation during the recovery and transfer cycles.

Modular Tailored Engineering
Available in multiple capacities, vessel orientations, and individual port configurations to match specific cellar floor layouts.

 

Working Principle

 

Transfer Phase: Cold-break trub, whirlpool sediment, or yeast slurry is transferred safely into the sealed, counter-pressured recovery tank.

Sedimentation Phase: The custom cone geometry accelerates natural sedimentation, allowing heavy yeast cells and protein trub to settle firmly at the bottom.

Decanting Phase: Clarified beer forms a distinct upper layer above the compacted sediment bed.

Reclamation Phase: The clarified beer is gently drawn off via adjustable decanting arms or sight-glass monitored ports and returned to the production line, while dense solids are discharged through the bottom drain.

 

Industry Applications

 

This specialized recovery technology is widely implemented across diverse brewing setups:

Commercial Production Breweries

Regional Craft Breweries

High-Volume Brewpubs and Microbreweries

Contract Brewing & OEM Beverage Facilities

Pilot Brewing Laboratories & R&D Centers

Turnkey Brewery Engineering Installations

 

Manufacturing Standards & Commercial Value

 

15+ Years of Dedicated Brewing Engineering: Decades of specialized experience in designing sanitary process vessels for global markets.

Compliance & Global Certification: Manufactured in strict accordance with CE directives, PED regulations, and ASME pressure standards.

Rigorous Quality Management: Every vessel undergoes comprehensive dye-penetrant weld testing, 24-hour pressure retention tests, and surface roughness verification before shipment.

Direct Factory Sourcing: Enjoy competitive factory pricing, transparent lead times, and comprehensive technical support directly from the manufacturer.

 

FAQ

 

Q: How does a trub recovery tank directly improve brewery profitability?

A: By reclaiming the clear beer that is normally bound within yeast and kettle trub, a brewery can recover substantial liquid volume from every fermentation cycle. This directly increases overall cellar yields, lowers ingredient costs per barrel, and minimizes waste treatment charges by reducing BOD (Biochemical Oxygen Demand) levels in effluent water.

Q: Can this equipment integrate into existing cellar pipe networks?

A: Yes. Every recovery vessel can be engineered with custom port sizes, connection types (such as Tri-Clamp, SMS, or DIN standards), and specific dimensional heights to seamlessly adapt to your current brewhouse or cellar layout.

Q: How is oxidation prevented during the liquid recovery process?

A: The tanks are engineered to handle counter-pressure operations. The entire vessel can be fully purged with carbon dioxide (CO2) prior to the introduction of trub, safeguarding the reclaimed beer against oxygen pickup and flavor degradation.

Q: What are the primary sanitation standards of the internal finishes?

A: All internal surfaces feature a certified roughness of Ra <= 0.4 microns. All internal welds are ground smooth, flush, and mirror-polished to prevent microbial harboring zones, ensuring hassle-free automated CIP sanitation.

Q: Are full facility solutions available beyond standalone tanks?

A: Yes. A comprehensive catalog of process equipment is manufactured regularly, including complete brewhouses, fermentation vessels, bright beer tanks, automated CIP stations, packaging equipment, and auxiliary systems.

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