We (BG Machinery) are a leading manufacturer of state-of-the-art beer brewing and filling equipment. With a rich history spanning over [number] years, we have built a strong reputation for excellence, innovation, and customer satisfaction in the brewing industry.
At BG, we understand the importance of quality brewing equipment in delivering exceptional beer to consumers. Our team of passionate engineers and industry experts are dedicated to designing and manufacturing cutting-edge brewing and filling machinery that meets the highest standards of performance, efficiency, and hygiene.
Our product range includes a wide variety of brewing equipment, including brewhouses, fermentation tanks, bright beer tanks, filtration systems, kegging, canning and bottling lines, and much more. Each piece of equipment is manufactured using the latest technologies and premium-grade materials, ensuring durability, reliability, and consistent quality throughout the brewing process.
Why Choose US
Our Factory
BG machinery was founded over 12 years ago as a manufacturing operation focused on producing high-quality, durable beer equipment for bars and breweries. The founder --- Mr. Hao, a veteran of mechanical manufacturing and passionate brewer himself, had a vision of creating equipment that would help other brewers achieve their craft with ease and efficiency.
Professional Team
With a dedicated team of engineers, designers, and craftsmen, we're constantly pushing the envelope on what's possible in beer equipment design, delivering cutting-edge products that help brewers create the perfect brew every time.
Our Product
Beer brewhouse, beer fermentation tanks, turnkey brewery equipment, beer bottling machine, beer canning machine, beer kegging machine.
Product Application
Beer bar, pub, restaurant, small brewery, craft brewery, home brewery, medium brewery, large brewery, industrial brewery, food street, BBQ barbecue shop.
20000L Beer Fermenters 200HL Unitank
Which breweries need fermenters of 20,000 liters ? 1. Medium and large breweries: Production scale: Medium and large breweries require larger fermenters to meet production needs due to their larger output. The 20,000-liter fermenter is a relatively modest and efficient option
1000L 2000L Beer Fermentation Tanks Unitanks
1000L 2000L beer fermentation tanks unitanks In the case of a 1000L or 2000Lbrewhouse, the composition of the 2000L beer fermentation system is as follows: Configuration of 6-12 pcs of fermentation tank (the quanity can be adjusted), single tank single control
Conical Fermentation Tank 4000L Craft Brewery Equipment
An increased production capacity through a 4000L fermenter can greatly benefit craft breweries. More consistent fermentation conditions result in improved beer quality, quicker brewing times, and long-term cost savings.
Horizontal Stacked Brite Tanks
Horizontal stacked brite tanks, also known as horizontal brite tanks or horizontal bright beer tanks, are stainless steel vessels used in the brewing industry to store and condition beer after primary fermentation.
Refer the drawing before manufacturing;
Insulation layer thickness: 80mm (PU);
SUS304 Plate thickness; liner 3mm, outer 2mm
The number of days it takes to sell out a 1000L beer fermentation tank will depend on several factors such as the type and popularity of the beer, the location and size of the brewery, and the demand for the beer in the market.
- Capacity: 800 liters
- Material: food-grade stainless steel (304 or 316)
- Cooling jacket: Double or single cooling jacket (depending on the design) for temperature control during fermentation
Stainless steel 300L fermenter is generally considered better than plastic for a micro brewery. This is because stainless steel is more durable and can withstand higher temperatures pressures than plastic.
A beer brite tank, also known as a bright tank or serving tank, is the final vessel in the brewing process before the beer is bottled, canned, or kegged.
What is 1000L Beer Fermentation Tanks
A beer fermentation tank is a specialized vessel designed for fermenting the wort (the sweet infusion of ground malt or other grain before fermentation) into beer. These tanks provide a controlled environment where yeast converts sugars into alcohol and carbon dioxide, giving beer its alcohol content and carbonation. The design and material of fermentation tanks are critical to this process, with most modern tanks being made from stainless steel for its durability, cleanliness, and non-reactive properties.Today's tanks are equipped with features that allow brewers to precisely control temperature and pressure, critical factors in the fermentation process that directly affect the beer's flavor and quality.
Advantages of 1000L Beer Fermentation Tanks
Durability and longevity
One of the primary advantages of stainless steel fermentation tanks is their exceptional durability. These tanks are built to last, with a lifespan that far exceeds that of plastic or glass alternatives. Stainless steel is resistant to corrosion, rust, and other types of wear and tear, making it an ideal material for use in the food and beverage industry.
In addition to their inherent durability, stainless steel fermentation tanks are also easy to maintain and clean. The smooth, non-porous surface of stainless steel resists the buildup of bacteria and other contaminants, making it simple to keep the tanks sanitized and ready for use.
Versatility and adaptability
Another benefit of stainless steel fermentation tanks is their versatility and adaptability. These tanks can be used for a wide range of fermentation processes, including the production of beer, wine, cider, kombucha, and more. They can also be customized to meet the specific needs of each application, with options such as temperature control, pressure relief valves, and agitation systems available.
In addition to their versatility in terms of the types of fermentation processes they can accommodate, stainless steel fermentation tanks are also highly adaptable in terms of their size and shape. They can be designed to fit a wide range of space constraints and production needs, making them an excellent choice for both small-scale and large-scale producers.
Hygienic and safe
Stainless steel is an exceptionally hygienic material, making it an excellent choice for use in fermentation tanks. The smooth, non-porous surface of stainless steel resists the buildup of bacteria and other contaminants, ensuring that the tanks remain clean and safe for use.
In addition to their hygienic properties, stainless steel fermentation tanks are also safe for use with food and drink. The material is non-toxic and does not leach any harmful chemicals into the products being fermented. This makes stainless steel tanks an ideal choice for producers who are concerned about the safety and purity of their products.
Cost-effective and efficient
While stainless steel fermentation tanks may have a higher initial cost compared to plastic or glass alternatives, they offer a number of long-term cost benefits that make them a cost-effective choice in the long run.
One of the primary cost benefits of stainless steel fermentation tanks is their durability and longevity. As mentioned earlier, these tanks have a lifespan that far exceeds that of plastic or glass alternatives, meaning that they will need to be replaced less frequently.
Materials Used in Fermenting Tanks
Fermenting tanks can be made from various materials, each with its own advantages and disadvantages.
Stainless Steel
Stainless steel is a popular choice for fermenting tanks because it's durable, easy to clean, and resistant to corrosion. It also has excellent temperature control properties, which is crucial for the fermentation process.
Glass
Glass fermenters are often used by homebrewers and winemakers because they're inexpensive, easy to clean, and don't absorb odors or flavors. However, they are fragile and can break easily if not handled with care.
Plastic
Plastic fermenters are lightweight, affordable, and resistant to breakage. They are a popular choice for beginners, but they can scratch easily and may harbor bacteria if not cleaned properly.
Wood
Wooden fermenters, such as oak barrels, are traditional vessels used for fermenting wine and some styles of beer. They can impart unique flavors to the finished product but require more maintenance and can be more expensive than other options.
How to Choose the Right Size Fermentation Tank for Your Brewery
Production capacity
One of the most obvious factors to consider when choosing a fermentation tank is the production capacity of your brewery. You want to ensure that you have enough fermentation capacity to meet the demand for your beer, but you also don't want to waste money on tanks that are too large for your needs.
To determine the size of fermentation tank that you need, you will need to consider the following factors:
The number of batches that you produce per week
The size of each batch (in barrels or hectoliters)
The amount of headspace that you need in your tanks (more on this later)
Type of beer
The type of beer that you brew can also impact the size of fermentation tank that you need. Some beers, such as lagers, require a longer fermentation period, which means that you will need a larger tank to accommodate the additional volume.
On the other hand, beers that have a shorter fermentation period, such as ales, can be fermented in smaller tanks.
Fermentation process
The fermentation process can also impact the size of tank that you need. For example, if you use a yeast starter or if you practice open fermentation, you may need a larger tank to accommodate the additional volume.
Headspace
Headspace is the empty space at the top of the fermentation tank that is left to allow for expansion during fermentation. The amount of headspace that you need will depend on the type of beer that you are brewing and the fermentation process that you are using.
For example, beers that produce a lot of co2 during fermentation, such as ales, will require more headspace to accommodate the expansion. On the other hand, beers that produce less co2, such as lagers, will require less headspace.
Tank material
Fermentation tanks can be made from a variety of materials, including stainless steel, plastic, and concrete. Each material has its own benefits and drawbacks, and the choice of material will depend on your specific needs and preferences.
For example, stainless steel tanks are durable, easy to clean, and resistant to corrosion, but they can be expensive. Plastic tanks are lightweight and affordable, but they may not be as durable as stainless steel. Concrete tanks are good for open fermentation, but they can be difficult to clean and maintain.
Tank features
Fermentation tanks can also come with a variety of features, such as temperature control, conical bottoms, and pressure gauges. These features can help to improve the efficiency and quality of your fermentation process, but they can also add to the cost of the tank.
Specification
|
No. |
Configuration |
Description |
500L Fermenter |
|
1 |
Volume |
Effective volume |
500L |
|
Total Volume including head space |
625L |
||
|
2 |
Dimension |
Net Size in mm |
Φ960*2250mm |
|
3 |
Related accessories |
Side Manway |
√ |
|
Mechanical relief valve on top |
√ |
||
|
360° spray ball equip with CIP arm |
√ |
||
|
Spunding valve on CO2 Blow off arm |
√ |
||
|
Pressure gauge on CIP arm |
√ |
||
|
Sample Valve |
√ |
||
|
Carbonation Stone |
Optional |
||
|
Temperature probe: PT-100 |
√ |
||
|
Beer outlet & racking arm |
√ |
||
|
Bottom drain port |
√ |
||
|
Sanitary Butterfly valve & clamp & gaskets |
√ |
||
|
4 |
Glycol Cooling |
Dimple plate Cooling jacket on cone and body |
√ |
|
Glycol water inlet/outlet |
√ |
||
|
5 |
Insulation layer |
PU-thickness= 80mm |
√ |
|
6 |
Pressure |
Design pressure 0.3MPa(43.5psi) Working pressure 0.15Mpa(21.7psi) |
√ |
|
7 |
Inner-jacket (SUS304) thickness |
3mm, pickling and passivating treated |
√ |
|
|
External-Jacket (SUS304) thickness |
2mm, Hairline polishing |
√ |
|
8 |
Legs |
4pcs x heavy duty supporting legs |
√ |
|
9 |
Hops adding |
Dry Hops adding port on top |
√ |
|
10 |
CO2 Blow off |
Extra CO2 Blow off arm (parallel to CIP arm) |
√ |
Working Principle of Beer Fermentation Tanks
Beer fermentation is a crucial step in the brewing process that involves the conversion of glucose (sugar) in the wort to alcohol and carbon dioxide by yeast. This process is vital to the final taste and alcohol content of the beer.
During the brewing process, first, the brewer mixes crushed malted grain and water to extract fermentable sugars. This mixture, called the mash, is then boiled and strained to create wort. Hops are added to the wort to provide flavor, aroma, and bitterness. The wort is then cooled down to the right temperature for fermentation, usually between −1°C to 5°C for ale beers and slightly higher for lager beers.
In the fermentation stage, yeast is added to the cooled wort. Yeast is a single-celled microorganism that plays a crucial role in beer production by breaking down glucose in the wort into alcohol and CO2 through anaerobic respiration. The type of yeast used impacts the flavor and style of the beer. Ale yeast, Saccharomyces cerevisiae, ferments at warmer temperatures and produces fruity and spicy flavors, while lager yeast, Saccharomyces pastorianus, ferments at cooler temperatures, creating a cleaner, crisper taste.
The wort and yeast mixture is then transferred to a fermentation tank, which is typically made from stainless steel, and comes in various capacities such as 20 barrel (bbl) tanks, which are ideal for small to medium-sized breweries. These tanks are often cylindrical and designed to maintain the optimal temperature and pH levels for the fermentation process. Craftsmanship and proper design of fermentation tanks is crucial for achieving consistent, high-quality beer.
Once fermentation begins, it typically takes about 10 days for the primary fermentation to complete, during which time the yeast consumes the sugars in the wort, producing alcohol and CO2 as well as other flavor compounds. The specific gravity of the beer steadily drops, and a thick foam called krausen forms above the liquid. The yeast then starts to settle, and the young beer, called green beer, is transferred to a maturation tank, where it is stored and conditioned for several days to weeks, depending on the style of the beer. This secondary fermentation or conditioning period allows the beer to develop the desired taste and carbonation.
Beer Fermentation Tanks Components and Features
Beer fermentation tanks play a critical role in the brewing process. These vessels are designed to provide a controlled environment for yeast to ferment the sugars in the wort, ultimately producing alcohol and carbon dioxide.
Fermentation tanks are usually made of high-quality stainless steel, which offers excellent hygiene, durability, stability, and temperature control. The material's non-porous nature prevents microbes and other contaminants from entering the tank, ensuring the beer remains uncontaminated during fermentation.
These tanks come in various sizes and shapes, but a popular choice among brewers is the conical tank design. The conical shape allows for easy yeast collection at the bottom of the tank once fermentation is complete. Tanks' volume can range from small 20bbl sizes for craft breweries to larger 100bbl sizes for more extensive operations. The size of the tank should be chosen according to the brewery's production capacity and floor space availability.
Stainless steel fermentation tanks often come with various accessories and fittings designed to aid in the brewing process. These may include temperature control systems, insulation, sample valves, carbonation stones, and butterfly valves. Temperature control systems are crucial as they maintain stable fermentation temperatures, ensuring optimal yeast performance and formation of desirable flavors and esters.
Insulation is another essential feature in fermentation tanks, as it helps maintain a steady temperature within the tank and can protect against external temperature fluctuations. Insulated tanks also help conserve energy, as less heating or cooling may be required to maintain optimal fermentation conditions.
Bright beer tanks (BBTs) are another vital component in a brewery setup, used for storing and conditioning beer after fermentation and before packaging. These tanks can aid in clarifying the beer and remove carbonation. Brite tanks are typically double-wall stainless steel and consist of a carbonation stone to control the beer's carbonation levels adequately.
Proper cleaning and sanitation of your fermentation vessel is crucial to the success of your beer brewing process. Neglecting to clean and sanitize your fermentation vessel can result in contamination of your beer, which can cause off-flavors and ruin your final product. Here are the steps to properly clean and sanitize your fermentation vessel
Clean with a detergent solution
First, you need to clean your fermentation vessel with a detergent solution to remove any dirt, debris, or residue. Fill the vessel with warm water and add a brewery-specific cleaning agent or a mild detergent. Scrub the inside of the vessel thoroughly with a soft-bristled brush or sponge. Rinse the vessel with hot water until all the detergent is gone.
Sanitize with a sanitizer solution
After cleaning, you need to sanitize the fermentation vessel to kill any bacteria, yeast, or mold that may be present. Fill the vessel with hot water and add a brewery-specific sanitizer or a solution of food-grade sanitizer such as star san or iodophor. Allow the sanitizer to sit for at least 10 minutes to ensure all surfaces are properly sanitized.
Rinse thoroughly
Once the sanitation solution has been in the vessel for the recommended time, drain the solution and rinse the vessel thoroughly with hot water. It's important to ensure that all the sanitizer solution has been rinsed off to avoid any off-flavors or unwanted residue in your beer.
Dry and store
After rinsing, dry the fermentation vessel with a clean towel or allow it to air dry completely. Once dry, store the vessel in a clean, dry place until it's ready to be used again.
FAQ
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